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Plastic Mold Manufacturing Shenzhen | Precision Injection Mold Maker | JBRplas

JBRplas manufactures high-precision plastic injection molds in Shenzhen — P20, H13, S136 steel, ±0.005mm tolerance, 300K–1M shot tool life. Prototype to production tooling.

±0.005mm CNC machining tolerance
300K–1M+ Shots Tool life guaranteed
T1 in 3–4 Weeks From design approval

Plastic Mold Manufacturing in Shenzhen

JBRplas operates a fully equipped toolroom in Shenzhen, China, producing precision plastic injection molds for clients across North America, Europe, and Asia. Our toolroom combines modern CNC machining centers, EDM technology, and skilled toolmakers with an average of 12 years’ experience to manufacture molds that run reliably at production speed — from the first shot.

We manufacture every mold type, from simple two-plate single-cavity tools to complex multi-cavity hot runner molds with internal thread unscrewing mechanisms. Our quality system ensures every mold is inspected and validated to agreed specifications before shipment.

Mold Manufacturing Capabilities

Machine Equipment

EquipmentSpecificationQuantity
CNC Machining Centers3-axis & 5-axis, ±0.005mm12 units
EDM Sinker MachinesRa 0.2μm surface finish6 units
Wire-Cut EDM±0.003mm4 units
Surface Grinders±0.002mm4 units
High-Speed MillingUp to 30,000 rpm3 units
CMM InspectionZeiss / Hexagon2 units

Mold Types We Manufacture

Standard molds

  • Two-plate cold runner molds
  • Three-plate cold runner molds
  • Side-gate and submarine-gate configurations

Hot runner molds

  • Single-point and multi-point hot drop
  • Hot runner brands: Yudo, Mold-Masters, Husky, Synventive
  • Valve gate hot runner for cosmetic parts

Specialty molds

  • Insert molds (metal, PCB, thread inserts)
  • Two-shot / 2K overmold tooling
  • Unscrewing molds for threaded closures
  • Collapsible core molds for internal undercuts
  • Stack molds for high-volume thin-wall parts
  • Gas-assist molds for hollow structural parts

Mold Steel Selection Guide

Steel GradeHardnessBest ForShot Life
P20 (718H)28–34 HRCGeneral purpose, PP, ABS, PC300K–500K
H1348–52 HRCHigh-temp resins, PA, POM, PEEK500K–1M
S136 (420SS)48–52 HRCCorrosive resins, PVC, PC optical500K–1M
NAK8038–43 HRCMirror finish, clear parts300K–500K
2344 (H13 equivalent)44–52 HRCHigh-pressure, automotive800K–1M+

Surface Finish Options

Finish CodeDescriptionTypical Application
SPI A1Diamond polish, Ra 0.012μmOptical lenses, clear parts
SPI A3Diamond polish, Ra 0.05μmCosmetic visible surfaces
SPI B1600-grit stone, Ra 0.10μmSemi-gloss, general cosmetic
SPI C1400-grit stone, Ra 0.28μmNon-cosmetic structural
SPI D1Dry blast, Ra 0.80μmMatte, texture appearance
VDI 18–45Spark-erosion textureGrip surfaces, branded textures
Laser textureCustom patternsBrand-defined surface grain

Mold Validation Process

Every mold goes through a structured qualification process before delivery:

  1. Dimensional inspection — CMM verification of all critical cavity and core dimensions against the mold drawing
  2. T1 trial — First shots pulled in-house using the production-grade resin
  3. Part inspection — First article dimensional report against the part drawing
  4. FAI report — Full First Article Inspection report provided to customer
  5. Customer approval — Sign-off on T1 samples before production commences
  6. PPAP — Production Part Approval Process documentation available on request (Tier 1 automotive clients)

Tooling Warranty

All JBRplas molds are warranted against manufacturing defects for the full guaranteed shot life. If a mold fails to meet the agreed shot count due to workmanship issues, we repair or replace the affected components at no charge.

Mold CategoryMinimum Guaranteed Shot Life
P20 standard production300,000 shots
H13 / S136 precision1,000,000 shots
Prototype / bridge tooling50,000 shots

Mold Storage & Maintenance

After production, JBRplas stores customer molds in temperature- and humidity-controlled storage at no charge for the duration of the production program. Preventive mold maintenance is performed after every 50,000 shots as standard.

Frequently Asked Questions

What is your typical T1 lead time? Standard single-cavity molds: 18–22 business days from design approval. Multi-cavity or hot runner molds: 25–35 business days. We provide a specific committed date at the time of order.

Can you match an existing mold from another supplier? Yes. We can reverse-engineer from a reference part or existing mold drawings. A dimensional scan of the reference part is recommended to establish a baseline.

Do you export molds to customers? Yes. We regularly export molds to the US, Europe, and Australia. Molds are exported in wood crates with full rust-prevention coating. All export documentation (commercial invoice, packing list, HS code) is included.

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