JBRplas Completes Major Production Upgrade — New TOYO All-Electric Machines, Expanded Cleanroom Capacity

[Shenzhen, China] – JBRplas announced a major production floor upgrade, adding two TOYO all-electric injection molding machines and six new Haitian presses alongside a dedicated cleanroom production workshop. The expansion increases total molding capacity by over 30% and adds precision all-electric capability to the existing hydraulic and hybrid press fleet.

TOYO All-Electric Presses: CS-100 and CS-130

The two new TOYO Si-6 Series all-electric machines — a CS-100 (100 tons) and a CS-130 (130 tons) — bring high-precision, energy-efficient molding to the JBRplas production floor. TOYO all-electric presses deliver injection velocity control within ±0.1 mm/s, position repeatability within ±0.01 mm, and clamp force repeatability within ±0.5%.

All-electric machines are the standard for medical device components, precision electronics connectors, and optical parts where shot-to-shot consistency directly determines dimensional Cpk. Electric servo drives eliminate hydraulic oil temperature drift — a source of process variation that requires compensation in hydraulic machines — making all-electric presses inherently more stable over long production runs of 100,000+ shots.

The CS-100 and CS-130 are commissioned in the existing climate-controlled molding hall adjacent to the S136 stainless tooling cell, forming a dedicated precision molding zone for tight-tolerance medical and electronics programs.

Haitian 120–200T Capacity Expansion

Six additional Haitian Mars Series servo-hydraulic presses in the 120 to 200-ton range complement the new TOYO all-electric machines. These presses address growing demand for mid-volume consumer electronics, smart home, and automotive interior programs:

• 120T (×2): Small-to-medium parts, 2–8 cavity tools, fast cycling
• 160T (×2): Mid-size enclosures and housings, 2–4 cavity tools
• 200T (×2): Larger structural components, multi-cavity high-volume tools

Haitian Mars Series servo-hydraulic machines use a servo-driven pump that reduces energy consumption by 40–60% compared to conventional fixed-displacement hydraulic pumps. The servo responds to instantaneous flow demand — during cooling, the pump idles at near-zero energy draw — rather than running continuously against a relief valve as conventional hydraulic systems do.

Cleanroom Production Workshop

The expansion includes a newly commissioned ISO 8 (Class 100,000) cleanroom molding cell — a dedicated enclosed production area with HEPA-filtered positive-pressure air, personnel and material airlocks, and full gowning protocol. The cleanroom is equipped with:

• Dedicated material drying stations with desiccant dryers capable of <0.02% moisture (<50 ppm) for medical-grade PC, POM, and PA
• Automated part removal and antistatic packaging inside the cleanroom envelope — no manual handling of molded parts outside the controlled environment
• Continuous particle count monitoring with shift-logged records for regulatory documentation
• Segregated tool storage for dedicated medical-device and food-contact molds

The cleanroom cell supports medical device programs requiring ISO 13485-compliant production environments, USP Class VI material handling, and full lot traceability — as well as optical and electronics components where particulate contamination is a functional failure mode.

What This Means for Clients

Faster program starts. The additional press capacity reduces the lead time risk for new program starts — dedicated press availability means tool qualification and process validation can proceed without waiting for a production slot on an existing machine.

Precision molding without a separate supplier. The TOYO all-electric presses bring in-house the capability that many OEMs previously had to source from a separate precision molder. Medical and electronics clients can now consolidate tight-tolerance molding and general-purpose production with a single supplier.

Cleanroom production as a standard option. Previously requiring advance scheduling and line clearance, cleanroom molding is now a dedicated, permanently available production cell. Medical, diagnostics, and food-contact programs can launch without negotiating cleanroom availability against competing production demand.

For existing clients, your program manager will notify you if your parts are scheduled for transition to the new equipment. For new inquiries, contact our engineering team to discuss how the expanded capacity can support your production timeline.